WUXI RONNIEWELL MACHINERY EQUIPMENT CO.,LTD 86-510-83050580 sale@ronniewell.com
Hydraulic Auto Welding Fit Up Station Wind Tower Production Line

Hydraulic Auto Welding Fit Up Station Wind Tower Production Line

  • High Light

    Wind Tower welding

    ,

    welding equipment

  • Station Component
    1set HGKZ-100 & 1set YG-100 & 1set HGK-200
  • Application
    2sections Circle Weld Seam Alignment & Tack Welding
  • Fit Up Driven
    Hydraulic Working Station
  • Job Rotation
    Driven By HGK200 Welding Rotator
  • Job Axial Movement
    YG Rotator Lift Up & HGK Rotator Traveling On The Rail
  • Advantage
    Ground Logistic Without Job Lift Up Risk
  • Service
    Engineer Service On Site Available
  • Warranty
    13months Against Delivery
  • Place of Origin
    China
  • Brand Name
    Ronniewell
  • Certification
    CE,ISO,CSA
  • Model Number
    HGKZ-100 + YG-100 + HGK-200
  • Minimum Order Quantity
    1 whole working station
  • Price
    Contact for detail
  • Packaging Details
    Mainframe naked, spare parts packed in case
  • Delivery Time
    30working days
  • Payment Terms
    30% TT in advance, 70% TT before the shipment
  • Supply Ability
    60 set/month

Hydraulic Auto Welding Fit Up Station Wind Tower Production Line

Hydraulic Auto Welding Fit Up Station For Wind Tube Tower Circle Seam Alignment
 


 
Brief introduction:

 

YG series fit up work station is with more powerful capability of aligning the circle seam. For thin wall and large diameter job, it could highly improve the fit up working efficiency.

 

 

 
 Working principle:

 

Hydraulic Auto Welding Fit Up Station Wind Tower Production Line 0

Hydraulic Auto Welding Fit Up Station Wind Tower Production Line 1

 

 

 

Feature:

 

  • YG fit up rotator is with 3 dimensional adjustment capability to align the job circle seam
     
  • Hydraulic lift V roller on YG rotator is more convenient for pipe move on radial direction.
     
  • HGK welding rotator is motorized travel structure to suitable for growing job length. 

 

 

 

Main technical parameters

 

Fit up rotator parameter:

 

Type

Max. load

(t)

suitable size of job (mm)

Wheel diameter and width (mm)

Linear speed m/h)

Motor power (Kw)

YG-160

160

Φ1100-6000

Φ620×220

6-60

3

YG-250

250

Φ1200-7000

Φ700×260

6-60

4

YG-400

400

Φ1300-7500

Φ800×320

6-60

5.5

 
Welding rotator parameter:

 

Model HGK-10 HGK-20 HGK-40 HGK-80 HGK-160
Max.Load capacity(ton) 10 20 40 80 160
Vessel dia. Range (mm) 320~2800 500~3500 600~4200 800~5000 1000~6000

PU wheel

Dia.& width of roller (mm)

300x140 350x160 400x180 450x2x200 500x2x260
Bolt adjustable
Motor power (kW) 2x0.55 2x1.1 2x1.5 2x3 2x4
Roller speed (m/min) 0.1~1 Variable Frequency Drive

 

* Technical parameter above is for reference & subject to change without noticement. 
 

 


Application:

 

  • Pressure vessels
     
  • Pipe manufacturing industries
     
  • Wind power fabrication
     
  • Chemical & fuel storage tank fabrication
     
  • Any heavy cylindrical job

 

 


 Hydraulic fit up rotator description:

 

  • Hydraulic fit up rotator is mainly used for cylindrical(or low angle taper)work piece fit up welding.
     
  • YG series hydraulic fit up rotator is composed of 3D adjustable shift rotator, hydraulic working station & control box.
     
  • Rotator base is made of welded plate,with feature of high strength to make sure no deformation in long period using span.
     
  • Rotator base & boring is integrated process,so as to guarantee the roller rotating precision.
     
  • Completed structure is processed by temper destressing.It will be pre-treatment before painting, one layer of zinc rich primer,two layer of polyurethane finish.

 

 

 

Pipe growing line & fit up solution video link: 

 

https://youtu.be/vFC1BDvJgHc

 

 


Workshop photo:

 

Hydraulic Auto Welding Fit Up Station Wind Tower Production Line 2


 


 Points you may concern:
Customization - Can your machine or other products be customized?
Ronniewell: Sure. As a professional manufacturer, we have our own engineer team, who is good at design, develop & build special solution catering for your individual requirement.  
 
Transportation-What about the transportation?
Ronniewell: Seaway is the most common transportation way for oversea trading. Depends on your location, combined transport by rail and sea is also an option. Certainly railway transportation is also acceptable if it is the most suitable approach.  
 
After sale service - What about the after-sale service?
Ronniewell: We provide 12month guaranty period for the whole machine quality. During this time, any issue proved because of the machine flaw itself,we would take the whole responsibility of it. Except of the guaranty period,technical advisory support is available freely covering the whole using life of the machine. Engineer service on user premises is also available for necessary.
 
 
 
Name of the machine:
welding turning roll, pipe welding turning roll, pipe turning rolls, welding turning rolls, welding roller, welding turning rolls, pipe turning rolls, tube turning rolls, fit up rotator, self-aligned welding turning roll, self-aligning welding turning roll, self adjustable welding turning roll, self aligned roller stand, wheel frame, roller frame for wind tower welding, automatic adjustable welding pipe rotator, conventional welding turning roll, bolt adjustable welding turning roll, sand blasting rotator, painting rotator, 1+1 hydraulic fit up rotator, two in one fit up station