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Home > products > Welding Manipulator > SAW Welding Manipulator With Manned Platform for Wind Tower Production Line

SAW Welding Manipulator With Manned Platform for Wind Tower Production Line

Product Details

Place of Origin: China

Brand Name: Ronniewell

Certification: CE,ISO,CSA

Model Number: LH4040

Payment & Shipping Terms

Minimum Order Quantity: 1set

Price: pls confirm with us

Packaging Details: naked with seaworthy package

Delivery Time: 30working days

Payment Terms: 30% TT in advance, 70% TT before the shipment

Supply Ability: 30 sets per month

Get Best Price
Highlight:

wind tower welding line

,

Column And Boom Manipulator

Application:
Cylindrical Job Fabrication
Function:
LS/CS Welding
Usage:
Manipulate Welding Machine
Feature:
Travel And Rotate
Boom End Load:
300kg
Reach Range:
4000mm
Application:
Cylindrical Job Fabrication
Function:
LS/CS Welding
Usage:
Manipulate Welding Machine
Feature:
Travel And Rotate
Boom End Load:
300kg
Reach Range:
4000mm
SAW Welding Manipulator With Manned Platform for Wind Tower Production Line

SAW Welding Manipulator With Manned Platform for Wind Tower Production Line

 

SAW Welding Manipulator With Manned Platform for Wind Tower Production Line 0

SAW Welding Manipulator With Manned Platform for Wind Tower Production Line 1

SAW Welding Manipulator With Manned Platform for Wind Tower Production Line 2

 

Video link of Pipe growing line & fit up solution

 

https://youtu.be/vFC1BDvJgHc

 

 

 

Welcome to follow us on following social media:

 

Facebook: https://www.facebook.com/weldingrotatorcn

 

LinkedIn: https://www.linkedin.com/in/automatedwelding

 

 

 

Brief introduction:

Pipe welding manipulator with manned platform, enable operator located at boom end for welding inspection.

 

 

Detail description of pipe welding manipulator:

  • Pipe welding manipulators are used to locate a weld head to a desired position for welding in a stable and secure manner.
     
  • Once in position, the part is moved during welding to produce high quality welds.
     
  • A pipe welding manipulator can be used on a wide variety of parts and part shapes.
     
  • Welding is performed using GTAW, PAW, GMAW, FCAW, SAW or YAG Laser.
     
  • In some GMAW, SAW and FCAW welding, the standard boom can be used as a linear welding axis, as these weld processes may not required precise welding motion.
     
  • Pipe welding manipulators are a versatile and rugged solution to obtain up to 8m of lift and reach to duplicate the function of a highly skilled welder.
     
  • Manual or powered mobile sub-based cars can be included for varying length weldments and procedures.

 


Benefits over welding the part manually, including:

  • Able to achieve consistent weld results.
     
  • Able to maintain weld head over weld joint in a stable position during the weld.
     
  • Increases arc-on time and overall productivity.
     
  • Provides ability to have multi-weld stations using only one weld head, increasing your return on investment.
     
  • Reduced operator fatigue.
     
  • Reduced consumable costs.
     
  • Ability to have two welding process at one welding station by using both ends of the boom.
     
  • These benefits greatly reduce the time to prepare a part for welding and the time to finish a part after welding.
     
  • Also, rework time will be reduced and part scrap will be cut.

 

 

Pipe welding manipulator feature:

  • Working with pipe welding manipulator is the next step in automated welding.
     
  • The welding manipulators are initi ally designed to save labor costs especially at lager workpieces and when a welding manipulator is been used in combinati on with a positi oner or rotator.
     
  • Designed and robustly build to withstand rugged work environments.
     
  • Smooth 360 degree lockable rotation.
     
  • All vertical and horizontal guidings are precisely machined for smooth movement.
     
  • Solid state inverter for variable speed of horizontal travel and travel carriage.
     
  • Worm gearbox for vertical travel via AC motor, complete with brake for added safety.
     
  • High tensile roller chain used for vertical travel with the addition of a counter balance system with the column that provides smooth, effortless travel.
     
  • CE complaince pendant control station using low voltage on the generous 8m cable.
     
  • Anti-fall device and limit switches for all motions.
     
  • Pay load of 300kg.

 

 

Technical parameters of pipe welding manipulator:

Model

LH4040

LH5050

LH6060

LH7070

LH8080

Structure:

Travel & 

Rotation

Travel & 

Rotation

Travel & 

Rotation

Travel & 

Rotation

Travel & 

Rotation

Boom horizontal stroke : mm

4000mm

5000mm

6000mm

7000mm

8000mm

Boom vertical stroke : mm

4000mm

5000mm

6000mm

7000mm

8000mm

Boom horizontal speed :mm/min

150-1500

150-1500

150-1500

150-1500

150-1500

Boom vertical speed : mm/min

1000

1000

1000

1000

1000

Boom horizontal motor power :kW

0.55

0.55

0.55

0.55

0.75

Boom vertical motor power :kW

2.2

3

3

3

4

Column rotating angle            

±180°

±180°

±180°

±180°

±180°

Column rotating speed- Optional :rpm

0.75

0.75

0.75

0.75

0.75

Column rotating motor-Optional : kW

0.75

0.75

0.75

0.75

1.1

Column rotating locking method

By manual

By manual

By manual

By manual

By manual

Boom end max. loading

300kg

300kg

300kg

300kg

300kg

Trolley traveling speed-Optional:mm/min

3000n

3000

3000

3000

3000

Rail inner span(mm)-Optional:mm

G-G2000

G-G2000

G-G2000

G-G2500

G-G3000

 

 

Application:

This pipe welding manipulator can be used together with welding rotator, welding positioner and achieves the tank longitudinal and circle seam welding. According to the requirement, which can be adopted welding seam tracing and monitoring, welding flux recovery and feeding device. It has the structures of fixed type, fixed with rotation and movable with rotation type.

 

 

Competitive Advantage:

  • VFD rotary speed control, improving the reliability of operation.
     
  • With lubrication system.
     
  • Accept testing before delivery.
     
  • Accept special design and custom.

 

 

Delivery picture:

SAW Welding Manipulator With Manned Platform for Wind Tower Production Line 3

 

 

Product name:
pipe welding booms, column boom pipe welding booms, CaB, pipe welding booms  boom,automatic welding machine, pipe welding booms, cross beam column, welding manipulator;