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Product Details:
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| Equipment: | 1000t Fit Up Rotator | Using: | Offshore Monopile Production Equipment |
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| Composed: | 2 Idler Rotator With Hydraulic Lift Cylinder | Load Capacity: | 1000t/pair |
| MP Dia. Range: | 3000mm~10000mm | Structure: | With Motorized Transverse Bogie |
| Wheel Material: | Forged Steel Wheel | Operation: | Wireless Remote Controller |
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Offshore Monopile Welding Turning Roller 1000t Fit Up Rotator Steel Wheel Transverse Bogie
Product description:
It is the optimal equipment to increase production efficiency,insure production quality & decrease labor working intensity.
Technical parameter:
| Machine specification | |
| Model |
1.2 idler unit (Hydraulic lift up + fit-up function). 2.Material : steel. |
| Max. Loading capacity (1 idler unit) | 500,000KG |
| Workpiece dia. range | ø3,000~ø10,000mm. |
| Roller type |
1.Steel roller. 2.Diameter 800mm,width 450~800mm. |
| Rotator design length | Max. 7500mm |
| Rotator design width | Max. 4000mm(Contains the width of the moving wheels) |
| Roller center distance | 2100~4500mm |
| The distance between ground and rotator center | 1,850mm ( Return to zero point.) |
| Roller center moving distance and adjustment method |
1.The idler roller seat is fixed by bolts. 2.Adjust the center distance of the roller with bolt holes. 3.Roller seat moving distance is 150mm. |
| Rotator walking method |
1. One unit of rotator is electric walking and the other one is unpowered walking. 2. When the roller bed is walking, the maximum load is 1000 tons. 3. A group of rotator can move on the track at full load. 4. Electric walking speed is 230mm ~2300 mm/min |
| Rail specification | JRS·JIS 73 Kg |
| Rail inner span and design requirements |
1.The design standard is 3400mm, but a mechanism that can be converted to 2440 mm is required. 2.Create a manual with the corresponding table of workpiece size, roller center distance and rotator load. |
| Group pair lifting drive | Hydraulic. |
| Roller lifting and declining stroke |
Lifting : 150mm or more Declining: 50mm or more. |
| Hydraulic station |
1.Independent hydraulic station for each rotator. 2.Each hydraulic cylinder is equipped with an independent oil pressure gauge, and there is a comparison table of pressure-convertible load, which is recorded in the manual. |
| Rotator control function |
1.Low voltage (24V) wired (30M)/wireless remote control (100M). 2.Control cable length 30m, and must be provided a set control cable for spare parts. 3.The grounding of the electrical components of the control box must meet the electrical code requirements. 4.Cylinder lifting stroke and walking control. 5.Stop & E-stop button and synchronized function. 6.The remote control must have the above functions. 7.If the wireless remote control is damaged, it can use the wired control to operate. 8.Each hydraulic cylinder can operate independently and with linkage capability |
| Power cable |
1.Voltage 380V/3Ph/60HZ±10%. 2.Cable rack + cable take-up device + 30m flexible cable. 3.European socket (400*4P/63A(3P+E). |
| Cable specification |
1.Flexible cable. 2.Mobile Rubber Cable 600V 2PNCT (EPRN) Insulated Neoprene Cabtye Cover 14mm x 4C. |
| Electronic control part |
1.Hydraulic station and power control box need to be protected. (windproof, dustproof, waterproof). 2.Electronic control box and elements can be fast disassembled. 3.The electronic control box and components need to adapt to the subtropical & island-type climate. 4.Perfect protection circuit (windproof, dustproof, waterproof). |
| Electronic components brand | Schneider |
| Connector brand |
Wieland 16pin/24pin. (Explosion-proof ) |
| Transmission & gap protection | Windproof, dustproof, waterproof. |
| Rotator weight and lifting method |
1.The weight of the rotator must be clearly marked on the drawing and sprayed on the rotator. 2.The rotator needs to provide and set the ideal lifting position and method and mark it on the drawing |
| Rotator stabilization and anti-roll device |
1.Set holding track device, the design drawings must be provided and recorded in the manual. 2.A stable device in contact with the ground is required at the periphery of the rotator. 3.When the rotator is fully loaded and not moving, the rotator can be stabilized. |
| Linkage between rotator and welder | If necessary, rotator manufacturer should open the roller bed system and cooperate with the welding manufacturer to integrate system. |
| Protective | Need to set up a variety of protection devices, such as ELCB, Electrical fuse, and so on. |
| Maintenance spares | 1.Must be used international label. |
| Paint requirements |
1.All metal surfaces must be sandblasted and painted to SSPC-Sa2.5. 2.Zinc primer coat 1 layer (75 μm / 1 layer) and finish coat 2 layer(250 μm / 2 layer). 3.Paint color: Green - RAL6011. |
Feature:
Points you may concern:
Customization - Can your machine or other products be customized?
Ronniewell: Sure. As a professional manufacturer, we have our own engineer team, who is good at design, develop & build special solution catering for your individual requirement.
Transportation-What about the transportation?
Ronniewell: Seaway is the most common transportation way for oversea trading. Depends on your location, combined transport by rail and sea is also an option. Certainly railway transportation is also acceptable if it is the most suitable approach.
After sale service - What about the after-sale service?
Ronniewell: We provide 12month guaranty period for the whole machine quality. During this time, any issue proved because of the machine flaw itself,we would take the whole responsibility of it. Except of the guaranty period,technical advisory support is available freely covering the whole using life of the machine. Engineer service on user premises is also available for necessary.
Contact Person: Mr. LUO WEN HUI
Tel: +86-13861850241
Fax: 86-510-83050580
