Offshore Wind Monopile Final Assembling Production Line 1000t Fit Up Welding Rotator
- Welding rotator with working load limit 1000t/pair (1power & 1idler)
- Idler with hydraulic cylinder for offshore wind foundation monpile final assembling fit up welding line.
- The 1000t fit up welding rotator is composed by 1 power rotator & 1 hydraulic lifting idler rotator.
- Power rotator rotation capacity 1000t, driven by twin heavy duty AC motor.
- Motorized trolley installed at bottom of the power rotator pedestal,moving along the rail, travel capacity 1000t;
- Idler rotator has 2 oil cylinder installed at each of the wheel seat, independently hydraulic driven to lift the MP & adjusting its position for fit up assembling.
- Both power & idler rotator wheel distance could be manually adjusted by reserved bolt screw, fit for diverse MP size from dia. 2m upto dia. 8m.
Main technical parameters
||1000T offshore monopile fit up welding rotator
||1drive unit + 1idler unit (hydraulic lift)
|Max. Loading capacity
||1000Ton (1power & 1idler)
|Workpiece dia. range
|Roller center moving distance and adjustment method
1.The idler roller seat is fixed by bolts.
2.Adjust the center distance of the roller with bolt holes.
|Rotator walking method
1. One unit of rotator is electric walking and the other one is unpowered walking.
2. When the roller bed is walking, the maximum load is 1000 tons.
3. A group of rotator can move on the track at full load.
4. Electric walking speed is 230mm ~2300 mm/min
|Group pair lifting drive
1.Independent hydraulic station for each rotator.
2.Each hydraulic cylinder is equipped with an independent oil pressure gauge, and there is a comparison table of pressure-convertible load, which is recorded in the manual.
|Rotator control function
1.Low voltage (24V) wired (30M)/wireless remote control (100M).
2.Control cable length 30m, and must be provided a set control cable for spare parts.
3.The grounding of the electrical components of the control box must meet the electrical code requirements.
4.Cylinder lifting stroke and walking control.
5.Stop & E-stop button and synchronized function.
6.The remote control must have the above functions.
7.If the wireless remote control is damaged, it can use the wired control to operate.
8.Each hydraulic cylinder can operate independently and with linkage capability
|Electronic control part
1.Hydraulic station and power control box need to be protected.
(windproof, dustproof, waterproof)
2.Electronic control box and elements
can be fast disassembled.
3.The electronic control box and
components need to adapt to the
subtropical & island-type climate.
4.Perfect protection circuit
(windproof, dustproof, waterproof).
|Rotator stabilization and anti-roll device
1.Set holding track device, the design drawings must be provided and recorded in the manual.
2.A stable device in contact with the ground is required at the periphery of the rotator.
3.When the rotator is fully loaded and not moving, the rotator can be stabilized.
- Power rotator is double-motor driven, the roller driver adopt cycloidal planetary gear reducer.
- All idler with hydraulic liftable cylinder, effectively adjusting the MP position, aligning the joint edge.
- Strong and durable construction with creates a very high stability.
- Wheel material is special material forged steel suitable for heavy duty work piece.
- Top-class electronic components, stepless adjustable speed of the driven part in CE marked.
- With motorized trolley,able to take the monopile mobile along with the rail. Realizing ground logistic to decrease the crane/hoist using.
- Offshore wind
- Offshore foundation
- Offshore monopile
- Petrochemical bullet tank
- Petrochemical column
- With lubrication system.
- VFD rotary speed control, improving the reliability of operation.
- Steel or PU roller which can ensure a long time using (at least 2 years).
- Inverter and main electric elements are Siemens/Schneider or equal brand.
- Accept testing before delivery.
- Accept special design and custom.
What Ronniewell can do for Ronniewell customers:
- Give you high quality products.
- Give you five-star price.
- Give you suitable recommendation.
- Give you good after-service.
- Give you professional technical guide.
- Warmly welcome you visit our factory.
Points you may concern:
Customization - Can your machine or other products be customized?
Ronniewell: Sure. As a professional manufacturer, we have our own engineer team, who is good at design, develop & build special solution catering for your individual requirement.
Transportation-What about the transportation?
Ronniewell: Seaway is the most common transportation way for oversea trading. Depends on your location, combined transport by rail and sea is also an option. Certainly railway transportation is also acceptable if it is the most suitable approach.
After sale service - What about the after-sale service?
Ronniewell: We provide 12month guaranty period for the whole machine quality. During this time, any issue proved because of the machine flaw itself,we would take the whole responsibility of it. Except of the guaranty period,technical advisory support is available freely covering the whole using life of the machine. Engineer service on user premises is also available for necessary.
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Name of the machine:
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