WUXI RONNIEWELL MACHINERY EQUIPMENT CO.,LTD 86-510-83050580 sale@ronniewell.com
Automated Welding Manipulator Positioner For Automatic Welding Center

Automated Welding Manipulator Positioner For Automatic Welding Center

  • High Light

    rotary welding positioner

    ,

    Column And Boom Manipulator

  • Application
    Petrochemical Pressure Vessel
  • Usage
    Automated Welding Center
  • Structure
    Travel & Rotate
  • Function
    Hold Manipulate Welding Machine
  • Boom End Load
    500kg
  • Reach Range
    8000mm
  • Place of Origin
    China
  • Brand Name
    Ronniewell
  • Certification
    CE,ISO,CSA
  • Model Number
    LHC8080
  • Minimum Order Quantity
    1set
  • Price
    pls confirm with us
  • Packaging Details
    naked with seaworthy package
  • Delivery Time
    30working days
  • Payment Terms
    30% TT in advance, 70% TT before the shipment
  • Supply Ability
    30 sets per month

Automated Welding Manipulator Positioner For Automatic Welding Center

Automated Welding Manipulator Positioner For Automatic Welding Center

 

 

Brief introduction:

  • Welding manipulator integrate electric control system, welding system & flux recovery system(for SAW) on one platform;
     
  • Working with positioner,which load & manipulate weldment work position, as automatic weldin center for big size job;

 

 

Welding manipulator description:

  • Welding manipulators are used to locate a weld head to a desired position for welding in a stable and secure manner.
     
  • Once in position, the part is moved during welding to produce high quality welds.
     
  • A welding manipulator can be used on a wide variety of parts and part shapes.
     
  • Welding is performed using GTAW, PAW, GMAW, FCAW, SAW or YAG Laser.
     
  • In some GMAW, SAW and FCAW welding, the standard boom can be used as a linear welding axis, as these weld processes may not required precise welding motion.
     
  • Welding manipulators are a versatile and rugged solution to obtain up to 8m of lift and reach to duplicate the function of a highly skilled welder.
     
  • Manual or powered mobile sub-based cars can be included for varying length weldments and procedures.

 


Benefits over welding the part manually, including:

  • Able to achieve consistent weld results;
     
  • Able to maintain weld head over weld joint in a stable position during the weld.
     
  • Increases arc-on time and overall productivity.
     
  • Provides ability to have multi-weld stations using only one weld head, increasing your return on investment.
     
  • Reduced operator fatigue.
     
  • Reduced consumable costs.
     
  • Ability to have two welding process at one welding station by using both ends of the boom.
     
  • These benefits greatly reduce the time to prepare a part for welding and the time to finish a part after welding.
     
  • Also, rework time will be reduced and part scrap will be cut.

 

 

Feature of welding manipulator:

  • Working with welding manipulator is the next step in automated welding.
     
  • The welding manipulators are initially designed to save labor costs especially at lager workpieces and when a welding manipulator is been used in combinati on with a positioner or rotator.
     
  • Designed and robustly build to withstand rugged work environments.
     
  • Smooth 360 degree lockable rotation.
     
  • All vertical and horizontal guidings are precisely machined for smooth movement.
     
  • Solid state inverter for variable speed of horizontal travel and travel carriage.
     
  • Worm gearbox for vertical travel via AC motor, complete with brake for added safety.
     
  • High tensile roller chain used for vertical travel with the addition of a counter balance system with the column that provides smooth, effortless travel.
     
  • IP 54 pendant control station using low voltage on the generous 6m cable.
     
  • Anti-fall device and limit switches for all motions.

 


 

Main parameter:

Model

LH5050

LH6060

LH7070

LH8080

Structure:

Travel & 

Rotation

Travel & 

Rotation

Travel & 

Rotation

Travel & 

Rotation

Boom horizontal stroke : mm

5000mm

6000mm

7000mm

8000mm

Boom vertical stroke : mm

5000mm

6000mm

7000mm

8000mm

Boom horizontal speed :mm/min

150-1500

150-1500

150-1500

150-1500

Boom vertical speed : mm/min

1000

1000

1000

1000

Boom horizontal motor power :kW

0.55

0.55

0.55

0.75

Boom vertical motor power :kW

3

3

3

4

Column rotating angle            

±180°

±180°

±180°

±180°

Column rotating speed- Optional :rpm

0.75

0.75

0.75

0.75

Column rotating motor-Optional : kW

0.75

0.75

0.75

1.1

Column rotating locking method

By manual

By manual

By manual

By manual

Boom end max. loading

300kg

300kg

300kg

300kg

Trolley traveling speed-Optional:mm/min

3000

3000

3000

3000

Rail inner span(mm)-Optional:mm

G-G2000

G-G2000

G-G2500

G-G3000

 

 

Competitive Advantage:

  • With lubrication system.
  • Motor is UK brand Invertek.
  • VFD rotary speed control, improving the reliability of operation.
  • Inverter and Main electric elements are Siemens/Schneider or equal brand.
  • Accept testing before delivery.
  • Accept special design and custom.

 

 

Delivery picture:

Automated Welding Manipulator Positioner For Automatic Welding Center 0

 

 

Product name:
welding manipulator, column boom welding manipulator, CaB, welding manipulator  boom,automatic welding machine, welding manipulator, cross beam column, welding manipulator;