Automated Welding Manipulator Positioner For Automatic Welding Center

Automated Welding Manipulator Positioner For Automatic Welding Center

Brief introduction:

• Welding manipulator integrate electric control system, welding system & flux recovery system(for SAW) on one platform;
   
• Working with positioner,which load & manipulate weldment work position, as automatic weldin center for big size job;

Welding manipulator description:

• Welding manipulators are used to locate a weld head to a desired position for welding in a stable and secure manner.
   
• Once in position, the part is moved during welding to produce high quality welds.
   
• A welding manipulator can be used on a wide variety of parts and part shapes.
   
• Welding is performed using GTAW, PAW, GMAW, FCAW, SAW or YAG Laser.
   
• In some GMAW, SAW and FCAW welding, the standard boom can be used as a linear welding axis, as these weld processes may not required precise welding motion.
   
• Welding manipulators are a versatile and rugged solution to obtain up to 8m of lift and reach to duplicate the function of a highly skilled welder.
   
• Manual or powered mobile sub-based cars can be included for varying length weldments and procedures.

Benefits over welding the part manually, including:

• Able to achieve consistent weld results;
   
• Able to maintain weld head over weld joint in a stable position during the weld.
   
• Increases arc-on time and overall productivity.
   
• Provides ability to have multi-weld stations using only one weld head, increasing your return on investment.
   
• Reduced operator fatigue.
   
• Reduced consumable costs.
   
• Ability to have two welding process at one welding station by using both ends of the boom.
   
• These benefits greatly reduce the time to prepare a part for welding and the time to finish a part after welding.
   
• Also, rework time will be reduced and part scrap will be cut.

Feature of welding manipulator:

• Working with welding manipulator is the next step in automated welding.
   
• The welding manipulators are initially designed to save labor costs especially at lager workpieces and when a welding manipulator is been used in combinati on with a positioner or rotator.
   
• Designed and robustly build to withstand rugged work environments.
   
• Smooth 360 degree lockable rotation.
   
• All vertical and horizontal guidings are precisely machined for smooth movement.
   
• Solid state inverter for variable speed of horizontal travel and travel carriage.
   
• Worm gearbox for vertical travel via AC motor, complete with brake for added safety.
   
• High tensile roller chain used for vertical travel with the addition of a counter balance system with the column that provides smooth, effortless travel.
   
• IP 54 pendant control station using low voltage on the generous 6m cable.
   
• Anti-fall device and limit switches for all motions.

Main parameter:

Competitive Advantage:

• With lubrication system.
• Motor is UK brand Invertek.
• VFD rotary speed control, improving the reliability of operation.
• Inverter and Main electric elements are Siemens/Schneider or equal brand.
• Accept testing before delivery.
• Accept special design and custom.

Delivery picture:

Product name:
welding manipulator, column boom welding manipulator, CaB, welding manipulator  boom,automatic welding machine, welding manipulator, cross beam column, welding manipulator;