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Home > products > Wind Tower Production Line > Wind Tower Production Line Column Boom And Rotator Auto Weld Station

Wind Tower Production Line Column Boom And Rotator Auto Weld Station

Product Details

Place of Origin: China

Brand Name: Ronniewell

Certification: CE,ISO,CSA

Model Number: LH5040+HGZ20

Payment & Shipping Terms

Minimum Order Quantity: 1 whole working station

Price: Contact for detail

Packaging Details: Mainframe naked, spare parts packed in case

Delivery Time: 30working days

Payment Terms: 30% TT in advance, 70% TT before the shipment

Supply Ability: 60 set/month

Get Best Price
Highlight:

Wind Tower welding

,

welding equipment

Station Component:
1set Column Boom & 1set Weld Rotator
Application:
For Tube Tower Longitudinal Seam Welding
Column Boom Structure:
Heavy Duty Column Rotatable With Trolly At Bottom Basement
Weld Kits:
LINCOLN DC1000 Or As Per Required
Weld Method:
Submerged Arc Welding
Rotator Structure:
Stationary Self Aligned
Weld Survillance:
Manned Platform At Boom End
Safety:
Column Anti Fall Safety Device
Service:
Engineer Service On Site
Warranty:
13month Since Delivery
Station Component:
1set Column Boom & 1set Weld Rotator
Application:
For Tube Tower Longitudinal Seam Welding
Column Boom Structure:
Heavy Duty Column Rotatable With Trolly At Bottom Basement
Weld Kits:
LINCOLN DC1000 Or As Per Required
Weld Method:
Submerged Arc Welding
Rotator Structure:
Stationary Self Aligned
Weld Survillance:
Manned Platform At Boom End
Safety:
Column Anti Fall Safety Device
Service:
Engineer Service On Site
Warranty:
13month Since Delivery
Wind Tower Production Line Column Boom And Rotator Auto Weld Station

Column Boom And Rotator Auto Weld Station For Tube Tower Straight Seam Welding
 


 
Brief introduction:

 

  • Straight seam welding is the first continuous welding procedure after the sheet metal rolling up on rolling machine.
     
  • Depends on the working craft, weld edge area should be properly processed before welding.  

 

 

 
 Working principle:

 

Wind Tower Production Line Column Boom And Rotator Auto Weld Station 0

 

 

 

Feature:

 

  • As column rotatable +/-180 degree, the work station could be one column boom with 2 sets rotator which positioned as 90 degree or 180 degree.
     
  • By column with motorized trolley structure, it also could be with 2sets or more sets rotator. Fully using the job preparation on rotator time to highly improve working efficiency. 
     
  • Manned platform at boom end used to take operator for welding survillance & control.
     
  • Camera & video survillance system, welding tracker system are available as per request.   
     
  • Self aligned rotator could suitable for different diameter job automatically without any adjustment. For different diameter job shift process on the work station, it could save the preparation time to improve work efficiency. 

 

 

 

Main technical parameters

 

Column boom: 

 

Model LH3030 LH4040 LH5050
Structure:

Travel &

Rotation

Travel &

Rotation

Travel &

Rotation

Boom horizontal stroke : mm 3000mm 4000mm 5000mm
Boom vertical stroke : mm 3000mm 4000mm 5000mm
Boom horizontal speed :mm/min 150-1500 150-1500 150-1500
Boom vertical speed : mm/min 1000 1000 1000
Boom horizontal motor power :kW 0.55 0.55 0.55
Boom vertical motor power :kW 2.2 2.2 3
Column rotating angle ±180° ±180° ±180°
Column rotating speed- Optional :rpm 0.75 0.75 0.75
Column rotating motor-Optional : kW 0.75 0.75 0.75
Column rotating locking method By manual By manual By manual
Boom end max. loading 300kg 300kg 300kg
Trolley traveling speed-Optional:mm/min 3000 3000n 3000
Rail inner span(mm)-Optional:mm G-G2000 G-G2000 G-G2000

 

 

Welding rotator:

 
Model HGZ-05 HGZ-10 HGZ-20 HGZ-40 HGZ-60 HGZ-80 HGZ-100
Rated loading
(T)
5 10 20 40 60 80 100
Vessel diameter
range (mm)
250-2300 320-2800 500-3500 600-4200 750-4800 850-5000 1000-5500
PU roller
dia. And width
(mm)
250*100 300*120 350*140 400*180 450*180*2 450*200*2 500*240*2
Linear speed
(mm/min)
100-1000mm/min
Speed control Variable frequency drive speed control
Motor power
(kW)
0.75 1.1 1.5 3 4 4 5.5
Traveling speed
- Optional
(mm/min)
3000mm/min
Traveling speed
- Optional
(mm/min)
2*0.37 2*0.55 2*0.75 2*1.1 2*1.5 2*2.2 2*3

 

* Technical parameter above is for reference & subject to change without noticement. 
 

 


Application:

 

  • Pressure vessels
     
  • Pipe manufacturing industries
     
  • Wind power fabrication
     
  • Chemical & fuel storage tank fabrication
     
  • Any heavy cylindrical job

 

 

 

Pipe growing line & fit up solution video link: 

 

https://youtu.be/vFC1BDvJgHc

 

 


Workshop photo:

 

Wind Tower Production Line Column Boom And Rotator Auto Weld Station 1

 


 

 Points you may concern:


Customization - Can your machine or other products be customized?


Ronniewell: Sure. As a professional manufacturer, we have our own engineer team, who is good at design, develop & build special solution catering for your individual requirement.  
 
Transportation-What about the transportation?


Ronniewell: Seaway is the most common transportation way for oversea trading. Depends on your location, combined transport by rail and sea is also an option. Certainly railway transportation is also acceptable if it is the most suitable approach.  
 
After sale service - What about the after-sale service?


Ronniewell: We provide 12month guaranty period for the whole machine quality. During this time, any issue proved because of the machine flaw itself,we would take the whole responsibility of it. Except of the guaranty period,technical advisory support is available freely covering the whole using life of the machine. Engineer service on user premises is also available for necessary.
 
 
 
Name of the machine:
welding turning roll, pipe welding turning roll, pipe turning rolls, welding turning rolls, welding roller, welding turning rolls, pipe turning rolls, tube turning rolls, fit up rotator, self-aligned welding turning roll, self-aligning welding turning roll, self adjustable welding turning roll, self aligned roller stand, wheel frame, roller frame for wind tower welding, automatic adjustable welding pipe rotator, conventional welding turning roll, bolt adjustable welding turning roll, sand blasting rotator, painting rotator, 1+1 hydraulic fit up rotator, two in one fit up station