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1000T Electric Pipe Roller For Welding Offershore Windmill Tank Rotator

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1000T Electric Pipe Roller For Welding Offershore Windmill Tank Rotator

1000T Electric Pipe Roller For Welding Offershore Windmill Tank Rotator
1000T Electric Pipe Roller For Welding Offershore Windmill Tank Rotator
1000T Electric Pipe Roller For Welding Offershore Windmill Tank Rotator 1000T Electric Pipe Roller For Welding Offershore Windmill Tank Rotator

Large Image :  1000T Electric Pipe Roller For Welding Offershore Windmill Tank Rotator

Product Details:
Place of Origin: CHINA
Certification: CE ISO
Model Number: HGKZ-1000
Payment & Shipping Terms:
Minimum Order Quantity: 1 set
Price: USD 200000-250000 per set
Packaging Details: naked and fixed by steel wire with the container
Delivery Time: 12-15 weeks
Payment Terms: L/C, T/T
Supply Ability: 20 sets/year

1000T Electric Pipe Roller For Welding Offershore Windmill Tank Rotator

Color: Apple Green Condition: New
Weight: Customized Required Dimensions: Customized
Usage: Welding Rotator,Pipe Welding,WELDING SUPPORT Warranty: 13 Month
After-sales Service Provided: Online Support,Video Technical Support,Field Installation,commissioning And Training,Field Maintenance And Repair Service Operation Way: Remote Control
Loading Capacity: 1000T Drive Mode: Motor+Reducer
High Light:

1000T Electric Pipe Roller


Electric Pipe Roller For Welding


Electric Pipe Roller Windmill Tank Rotator

1000T Hydraulic Jacking Fit Up Rotator For Monopile Windtower Offershore Windmill
Quick Details:
 Used for assembly or fit-up of long pipe or tank as wind tower, tank vessel, etc.
 Adjusting roller UP and DOWN through oil cylinder to gain an accurate alignment of two pipes, and then to weld.
 The four rollers on the turning roll are driven by four oil cylinders separately. It can realize simple operation or simultaneous running at the same side of the two oil cylinders through control, convenient and quick.
 The turning rolls are PU rollers. The core of the rollers are cast-iron clad with PU material;
The turning roll is designed to aid the welding of tanks. By using independent drive and idler units, tanks of varying lengths can be placed on the turning rolls supported on the turning rolls wheels. The power welding rotator and the passive welding rotator can be moved on the track, and the distance between them can be adjusted to weld cylinders of different lengths.
The wheels of self aligned welding rotator can be opened on the base frame to accommodate different vessel diameters. Our heavy duty, built to last self aligned welding rotators are designed and manufactured to tolerate the hardest, hard-wearing and unrelenting workload environments.

1Equipment deliveryThree months.
2Machine specification

1.2 idler unit

(Hydraulic lift up + fit-up function).
2.Material : steel.

2-2Max. Loading capacity (1 idler unit)500,000KG
2-3Workpiece dia. rangeø3,000~ø10,000mm.
2-4Roller type

1.Steel roller.

2.Diameter 800mm,width 450~800mm.

2-5Rotator design lengthMax. 7500mm
2-6Rotator design widthMax. 4000mm(Contains the width of the moving wheels)
2-7Roller center distance2100~4500mm
2-8The distance between ground and rotator center1,850mm ( Return to zero point.)
2-9Roller center moving distance and adjustment method

1.The idler roller seat is fixed by bolts.
2.Adjust the center distance of the roller with bolt holes.

3.Roller seat moving distance is 150mm.

2-10Rotator walking method

1. One unit of rotator is electric walking and the other one is unpowered walking.

2. When the roller bed is walking, the maximum load is 1000 tons.

3. A group of rotator can move on the track at full load.

4. Electric walking speed is 230mm ~2300 mm/min

2-11Rail specificationJRS·JIS 73 Kg
2-12Rail inner span and design requirements

1.The design standard is 3400mm, but a mechanism that can be converted to 2440 mm is required.

2.Create a manual with the corresponding table of workpiece size, roller center distance and rotator load.

2-13Group pair lifting driveHydraulic.
2-14Roller lifting and declining stroke

Lifting : 150mm or more

Declining: 50mm or more.

2-15Hydraulic station

1.Independent hydraulic station for each rotator.
2.Each hydraulic cylinder is equipped with an independent oil pressure gauge, and there is a comparison table of pressure-convertible load, which is recorded in the manual.

2-16Rotator control function

1.Low voltage (24V) wired (30M)/wireless remote control (100M).

2.Control cable length 30m, and must be provided a set control cable for spare parts.

3.The grounding of the electrical components of the control box must meet the electrical code requirements.

4.Cylinder lifting stroke and walking control.

5.Stop & E-stop button and synchronized function.
6.The remote control must have the above functions.
7.If the wireless remote control is damaged, it can use the wired control to operate.
8.Each hydraulic cylinder can operate independently and with linkage capability

2-17Power cable

1.Voltage 380V/3Ph/60HZ±10%.

2.Cable rack + cable take-up device +

30m flexible cable.

3.European socket

2-18Cable specification

1.Flexible cable.
2.Mobile Rubber Cable 600V 2PNCT (EPRN)
Insulated Neoprene Cabtye Cover
14mm x 4C.

2-19Electronic control part

1.Hydraulic station and power control box need to be protected.

(windproof, dustproof, waterproof).

2.Electronic control box and elements

can be fast disassembled.
3.The electronic control box and
components need to adapt to the
subtropical & island-type climate.
4.Perfect protection circuit
(windproof, dustproof, waterproof).

2-20Electronic components brandSchneider
2-21Connector brand

Wieland 16pin/24pin.
(Explosion-proof )

2-22Transmission & gap protectionWindproof, dustproof, waterproof.
2-23Rotator weight and lifting method

1.The weight of the rotator must be clearly marked on the drawing and sprayed on the rotator.

2.The rotator needs to provide and set the ideal lifting position and method and mark it on the drawing

2-24Rotator stabilization and anti-roll device

1.Set holding track device, the design drawings must be provided and recorded in the manual.
2.A stable device in contact with the ground is required at the periphery of the rotator.
3.When the rotator is fully loaded and not moving, the rotator can be stabilized.

2-25Linkage between rotator and welderIf necessary, rotator manufacturer should open the roller bed system and cooperate with the welding manufacturer to integrate system.
2-26ProtectiveNeed to set up a variety of protection devices, such as ELCB, Electrical fuse, and so on.
2-27Maintenance spares1.Must be used international label.
2-28Paint requirements

1.All metal surfaces must be sandblasted
and painted to SSPC-Sa2.5.
2.Zinc primer coat 1 layer (75 μm / 1 layer) and finish coat 2 layer(250 μm / 2 layer).

3.Paint color: Green - RAL6011.



Contact Details

Contact Person: vicky

Tel: +8613861850241

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