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High Speed Beveling Pipe Prefabrication Line Automatic With Band Saw
cutting and processing with band saw high speed beveling machine,logistics transmission system and the PLC
fixed length matching host to improve production efficiency,has the advantages of high processing precision, good
quality, can be directly welded pipe.
High_speed band sawing beveling machine precast production line with high production efficiency, adapt to all
kinds of materials technology prefabricated piping for a single species in large quantities, large quantities of many
varieties of prefabricated pipe cutting beveling work, the processing of basic pipe sections without reprocessing
can be directly for group work on welding. Particularly with irreplaceable advantages and capabilities for stainless
and alloy steel materials which can’t use fire. We conducted cladding of stainless steel or plastic bag skin
treatment at all possible contact with the pipeline occurred rack, rollers, thus effectively avoiding the generation of
carbon contamination may exist and other unfavorable factors, as well as special stainless steel band saw blades
and bevel processing tool also ensures that the processing section of cleanliness.
PLC control system to coordinate the integrated raw material feed pipe band sawing machine with automatic
measuring device and measure long as work, so as to effectively ensure the accuracy and quality of the cross-section of the cut; same integrated control mechanic position control to achieve intended groove open system feed
pipe beveling, beveling, material feed-out, exchanging, loading and unloading and other actions to achieve
centralized control processing.
Double column hydraulic chuck band Saw, is the specially selected models for process piping streamline
operations. With big power, high cutting efficiency, nozzle without machining distortion, the advantages can be
welding directly, while the hydraulic self-centering chuck can easily clamping the pipe which incoming from the
V-shaped roller, remains the pipe on the central axis of the roller and band sawing.
Band sawing machine is based on the high-speed pipe end beveling processing needs, especially the
development of a new beveling machine, instead of using conventional milling surface machining lathe-cutting mode, production efficiency will be greatly improved. On this basis, coupled with the lifting out of the
V-shaped roller material can easily be sent pipe beveling machine, line body with a central rotating turn lifting
mechanism, the pipe can be 180 ° turn, so that the two ends of pipe can be beveling.
High speed band saw function and parameter:
Model specification: RNBSM-16; RNBSM -24; RNBSM -32
Cutting efficiency:≤2Min /crossing(DN200 SCH40)
Suitable pipe: especially for thick pipe
Structure type: double column horizontal type, 1 main column+ 1 assistance column
Suitable pipe dia.:DN0-400(φ0-426);DN50-600(φ60-610);DN150-800(φ159-813)mm
Suitable material: CS, Alloy, low-temperature steel, SS steel
Feeding speed: VFD
Clamping type: automatic hydraulic double side centering and clamping
Saw belt tension:hydraulic automatic adjusting
Cooling system: cooling pump set inside
Saw belt speed:17-85m/min,VFD
Saw belt size:7400*54*1.6; 8050*67*1.6mm
Overall size:3750*2300*210mm; 3925*1660*2320mm
Machine weight :5000KG;7500KG (±5%)
Length measuring:with mechanical length measuring system, cooperate with the logistic conveyor of band saw
machine, and realize the pipe automatic length measuring.
Length of measuring: 1m/time.
high speed beveling machine functions and parameter
We refer to latest most popular high-speed beveling concept and design and manufacturing experience,
combined with the actual needs of domestic projects. Developed with the latest international trends faceted
high-speed machining using a new high-speed bevel machine, can be achieved on the tube convenient, efficient
and reliable processing.
We use a hydraulic / manual dual self centering "V"-type chuck, this kind chuck can easily make the pipe be
clamped on various diameters, the manual / hydraulic dual function according to the wall of the pipe holder to
facilitate the choice of different thickness.
Beveling efficiency:≤5Min /crossing(DN200 SCH40)
Cutting bevel:firstly use other facility such like cutting band saw cut the pipe, and then beveling singly.
Bevel quality: good
Suitable condition: thick pipe end U shape, double V shape bevel machining
Suitable pipe dia.: DN100-600(φ114-610)
Suitable material: CS, alloy, SS steel, low-temperature steel, etc.
Bevel type:Ｕ, Ｘ, Ｖ, double V shape.
Feeding type: Automatically feeding on axis direction
Retract mode: Automatically feeding on axis direction
Drive type: by motor
Clamping type: by hydraulic cylinder
Control system: main spindler gear speed change, axis frequency variation speed change, axis PLC control.